Classic Robot Costume
This costume was inspired by pictures of old vintage halloween pictures like this one. There is something so classic about a good robot. This robot costume is totally doable and took less than an hour with materials less than $15. The key to making this easy is finding the right sized boxes. All you have to do is cover in aluminum foil and you’re set. Click here for more photos and notes on how to make.
Materials Needed: Boxes, Tin Foil, Piping, Wire, Styrofoam ball (all from a hardware store) and some Felt.
Step 1: Get cardboard boxes that fit around the body and head then cut the face. Cover the boxes with tin foil.
Step 2: Cut the piping (you can use scissors!) to the size of the arms and legs. (We left them in one piece for the photo but to wear out they need to be cut in two pieces to add a joint.) For the legs cut the pipe open longways so that the pieces can be opened and wrapped around the legs. Be sure to fold back the ends of the pipe and line the ends with felt to make it more comfortable to wear.
Step 3: Glue on spring and attach styrofoam ball to the end.

Credits and our Talented Contributors:
Photography by Aubrey Trinnaman for Oh Happy Day
“Materials” photograph by Paul Ferney
Art Directed by Jordan Ferney
Produced by Ashley Rose Kirschling
Crafting and Calligraphy by Julie Manwaring at Flourish & Whim
“Homemade Halloween” Type by Angela Hardison
Category: halloween, homemade halloween
26 Comments
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you’ve got so much material!!!!!! we can’t wait to see it all ! thanks for sharing
This is genious. I love the fact that it’s futuristic, but inspired by the past. Your costumes must be in total deman over Halloween!
x Elena @ Randomly Happy
This is awesome.
Love this cute and classic costume! I can’t wait to put together my son’e next week!
Theresa
http://bomamma.blogspot.com
This is SO nice!
I will make a big version for me for carnival
Carina
http://crriena.wordpress.com
adorable!
Lol this really is a flashback costume, I love it! Back then DIYs weren’t always so hip but more for parents who couldn’t afford real costumes. But I think it is so cute and modern looking!
Evani
http://www.simplyevani.com
I’m loving your costume ideas! I’m an adult and I might even wear some of them.
-Lindsey
Love this one! If only I had a kid. Maybe I’ll make this for my boyfriend and I haha
this is beyond precious!!!
sweatshirt-weather.blogspot.com
This is a GREAT series! Jordan — please, please make a bear!
Too cute for words!
Wow, you are on a roll! These are brilliant!
In 1959, George Wilson, my brother’s friend, made himself into a robot with batteries in his pocket so that his “eyes” could light up and his “mouth” could twirl.
ohoh that’s so cute!
[...] A classic robot costume for kids. (This whole costume series is [...]
So cute, but dang he looks uncomfortable…takes me back to the year we made scarecrows using giant tinker toy rods to hold out our arms. It became so exhausting and painful to keep our arms out like that.
Moses is absolutely darling as a robot and van gogh! Great job!
this is amazing. think i could pull off a grown up version?
sweatshirt-weather.blogspot.com
[...] creative halloween costume ideas for little ones. here and [...]
I am just in love with your blog this month. What a cutie!
Trish
http://www.jellybonesblog.blogspot.com
ehehe so adorable
[...] Happy Day has been posting some fantastic Halloween costume ideas, including a robot, little artists, Fields of Flowers, and Fluffy White [...]
too cute, jordan!
so cute!
[...] to wear and gather candy in. What about you, will you be buying your costume this year or will you make [...]